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Automatic PLC Controlled BLDC Motor Rotor Magnet Inserting Machine Engine for Brushless DC Motor Manufacturing Plant Use 1 Year
Product Description
Product Overview
This rotor magnet inserting machine is suitable for the automatic insertion of magnetized magnetic stripes into brushless motor rotors, complete with automatic loading and unloading functionality.
The rotor magnet inserting process is critical to the performance of an electric motor. If magnets are improperly inserted or inadequately secured to the rotor, it can cause reduced operating performance or catastrophic motor failure. Rigorous quality control procedures during assembly ensure the rotor is constructed to high structural and dynamic balancing standards.
Technical Parameters
| Product Name | Automatic BLDC motor rotor magnet insertion |
| Voltage | 220V±10% 50Hz |
| Air Pressure | 0.5~0.7MPa |
| Rotor O.D. | Customized |
| Rotor I.D. | Customized |
| Program Control | PLC |
| Control Method | Auto / Manual |
| Workpiece Load/Unload Method | Automatic |
| Magnetic Stripe No. | According to customer requirements |
Applications
BLDC motor rotor magnet inserting machines are utilized throughout electric motor manufacturing, specifically for mounting permanent magnets securely onto the rotor core. The rotor functions as the primary rotating element interacting with stator windings to generate electromagnetic torque. Permanent magnets provide the mandatory magnetic field crucial for power, efficiency, and dynamic motion.
Motor Components Supply
NIDE supplies a complete range of electric motor components, including commutators, ball bearings, thermal protectors, carbon brushes, insulation paper, shafts, magnets, fans, motor covers, and related accessories.
Service Capabilities & Overview
With attentive service, dedicated design philosophy, professional engineering teams, and dependable quality, global client confidence has been consistently achieved. Products are supplied directly and indirectly to over 50 countries, serving many internationally recognized enterprises.
| Customized Service | 1. Customized product design and manufacturing |
| 2. Customized training | |
| 3. Technical suggestions | |
| After-Sales Service | 1. Warranty Period: 12 months standard |
| 2. Overseas service centers available | |
| 3. Engineers available for overseas service |
Established in 2010, Nide specializes in electric motor manufacturing solutions, providing one-stop full-scope services to customers worldwide.
Division 1: Motor Manufacturing Machinery (Core Business)
Offers standalone machinery, fully automatic complete production lines for armatures and stators, and complete motor assembly automation.
Offers standalone machinery, fully automatic complete production lines for armatures and stators, and complete motor assembly automation.
Division 2: Motor Components
Supplies essential parts including commutators, ball bearings, carbon brushes, insulation paper, shafts, magnets, fans, motor housings, and more.
Supplies essential parts including commutators, ball bearings, carbon brushes, insulation paper, shafts, magnets, fans, motor housings, and more.
Division 3: Technical Consulting & Turnkey Engineering
Delivers dedicated technical consulting, manufacturing project setup, and turnkey solutions for diverse motor production needs.
Delivers dedicated technical consulting, manufacturing project setup, and turnkey solutions for diverse motor production needs.
Broad Application Range: Equipment is widely applied across induction motors, BLDC motors, universal motors, three-phase motors, single-phase motors, AC motors, and DC motors. Typical end-use motor applications encompass washing machines, air conditioners, pumps, coolers, alternators, conventional and ceiling fans, compressors, power tools, vacuum cleaners, mixers, series motors, electric vehicles, wheel hub motors, electric toothbrushes, hair dryers, and electric shavers.
Frequently Asked Questions (FAQ)
What is the primary function of this BLDC rotor magnet inserting machine?
It is engineered to automatically insert magnetized stripes into brushless DC (BLDC) motor rotors with high accuracy, complete with automatic workpiece loading and unloading to streamline manufacturing.
Can the machine accommodate custom rotor sizes and magnet configurations?
Yes. Both the outer diameter (O.D.) and inner diameter (I.D.) of the rotor, as well as the number of magnetic stripes, are fully tailored according to specific customer drawings and technical requirements.
What control system is used for machine operation?
The unit operates via a PLC (Programmable Logic Controller) system and supports both automatic and manual control modes to accommodate commissioning, regular production, and maintenance.
What warranty and after-sales support are provided?
Standard coverage includes a 12-month warranty, access to overseas service centers, and the option for experienced field engineers to provide on-site international installation, tuning, and staff training.
What other manufacturing solutions and parts are available?
Comprehensive turnkey solutions are offered, ranging from standalone machines and fully automated assembly lines to full assortments of motor components including shafts, commutators, bearings, magnets, and housings.
