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Automatic Double Ends Stator Coil Lacing Machine NIDE Brand Pump Induction Electric Motor Manufacturing Gearbox PLC 10kW 220V
Product Description
Automatic Motor Stator Coil Lacing Machine
The automatical coil lacing machine is used for lacing the electric motor stator coil, it can lace both ends up and down at the same time, greatly improved productivity and ensure the same lashing results. The coil lacing machine uses a needle with a hook end which is advanced along a land of the stator between the grooves in which the coils are wound to extend therebeyond within the stator.
Main Functions & Characteristics
1. Vertical Structure: Equipped with stator pressing device, auto stator feeding, thread feeding, knotting, thread cutting, and thread head cutting devices.
2. Double-Needle Lacing: The upper and lower ends of the stator wire package are automatically laced simultaneously.
3. Servo Control: Controlled by a servo drive system to automatically complete crochet corner hook line work and stator indexing.
4. Automated Handling: Automatically feeds and cuts thread without the need to tie manual knots.
5. Adjustable Tension: Precise lacing tension can be preset according to production needs.
6. CNC & HMI Control: Operator can set slot-by-slot lacing, hopping and lacing, and fancy lashing via interface.
7. Speed Settings: Variable rotational speed can be conveniently configured.
8. High Precision: Compact footprint, rapid speed, precise positioning, and low operating noise.
9. Easy Operation: Intuitive workflow with fast, convenient mold changeover.
10. Safety Grating: Integrated optical grating safety protection system; operator stands during operation.
11. Dual-Hand Start: Equipped with simultaneous two-hand push buttons to guarantee worker safety.
12. High Yield Rate: Primary qualification rate ≥98.5%, reaching ≥99.5% after rework.
Coil Lacing Machine Application
The automatic coil lacing machine is suitable for miniature induction motors such as air conditioner motors, washing motors, compressor motors, fan motors, generator motors, and pump motors.
Technical Specifications
| Product Name | Motor stator automatic coil lacing machine |
| Stator ID | 30~110mm |
| Stator OD | Max. 190mm |
| Stator Stack Length | 50~130mm |
| Over-hang Height | Max. 40mm |
| Production Capacity | ≤1s/slot |
| Voltage | 380V/50/60HZ |
| Power | 3.5KW |
| Machine Weight | about 600kg |
| Machine Dimension | L1500*W650*H1700mm |
Coil Lacing Machine Picture Show
1. The stator coil lacing machine workbench display
2. The stator coil lacing machine double end lacing
3. Coil lacing completed
3. Coil lacing completed (Alternate Angle)
More Information
Established in 2010, Nide is a company devoted in the field of electric motors manufacturing, providing one-stop service for its customers.
Business Scope
Nide has three main business divisions:
1. Motor Manufacturing Machinery: Our main business, including stand-alone machines, fully-auto complete lines for armature and stator production, and motor assembly lines.
2. Motor Components: Full range supply including commutators, ball bearings, carbon brushes, insulation paper, shafts, magnets, fans, motor covers, etc.
3. Engineering & Turn-Key Service: Providing technical support, consulting, project support, and complete turn-key solutions for electric motor manufacturing.
Application Range: Our machines are mainly applied to induction motors, BLDC motor, universal motor, three phase motor, single phase motor, AC motor, DC motor, such as washing machine motor, air conditioner motor, pump motor, cooler motor, alternator motor, fan motor, ceiling fan motor, compressor motor, power tool motor, vacuum cleaner motor, mixer motor, series motor, electrical car motor, wheel hub motor, electric toothbrush motor, hair dryer motor, electric shaver motor, etc.
With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers' confidence gradually. We directly and indirectly supply our products to more than 50 countries. Among the customers, many of them are the world-renown companies.
| Customerized Service | 1. Customized product design and manufacturing |
| 2. Customized training | |
| 3. Technical suggestions | |
| After-Sales Service | 1. Warranty Period: 12 months usually |
| 2. Overseas service center available | |
| 3. Engineers available to service overseas |
Frequently Asked Questions (FAQ)
How does the machine achieve simultaneous double-end lacing?
The machine is configured with dual upper and lower needle mechanisms controlled by a servo drive system. It synchronously advances hook-end needles along both sides of the stator wire package to lace upper and lower overhangs at the same time.
What are the stator size limitations supported by this equipment?
The machine accommodates stator inner diameters (ID) from 30mm to 110mm, a maximum outer diameter (OD) of 190mm, stack lengths between 50mm and 130mm, and an overhang height up to 40mm.
Can different lacing patterns and tensions be programmed?
Yes. Built with a CNC controller and intuitive HMI interface, operators can flexibly set slot-by-slot lacing, hopping lacing, or custom decorative patterns, as well as calibrate thread tension and rotational speed.
What safety features are integrated to protect the operator?
The unit includes optical safety light curtains (grating protection system) and a mandatory two-hand simultaneous push-button start to ensure operators keep hands free from danger zones during operation.
What is the production efficiency and qualification rate?
The production rate achieves ≤1 second per slot. The primary qualification rate is ≥98.5%, and reaches ≥99.5% after minor rework.
What warranty and international technical support are available?
Standard warranty is 12 months. Comprehensive services include custom machine design, professional training, overseas service center assistance, and on-site engineer dispatch for international clients.
