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New Small-scale Non-standard Electric Induction Motor Stator Manufacturing Machine Production Assembly Line PLC Core 1 Year
Product Description
Product Description
Motor Stator Automatic Production Machine (Line) - Small-scale Non-standard Assembly Line
Nide can supply full package of motor stator automatic production machine or line for different motor types, like BLDC, pump motor, car motor, induction motor, 3 phase motor ect. This stator production line including paper inserting machine, coil winding machine, coil winding inserting machine, lacing machine, forming machine and testing machine.
Paper Inserting Machine
There are serval type of paper inserting machine which can meet various requirement. The production capacity ≤1s/slot (exclude the loading/unloading time). Primary qualification rate ≥99%, after rework, the rate ≥99.9%.
Coil Winding Machine
For the coil winding machine, it covers a wide range of stator dimension and wire diameter, meeting various requirements. The most efficient coil winding machine of this stator production machine line is equipped with four winding heads and eight operation stations, high slot filling rate, small slot opening stator coil winding. Winding mode, such as auto skip, auto cutting and auto indexing could be completed at a time successively, parameter could be set in human-machine interface. Continuous/discontinues winding way and meets the 2 poles, 4 poles, 6 poles coils winding.
Coil Winding Inserting Machine
Coil winding inserting machine can insert stator coil and wedge into the stator slot automatically. It reduces the labor and improve the efficiency and accuracy. This machine is suitable for Polyester Film wedge roll material with fixed thickness and fixed width (width and thickness dimension is provided by customer). For the wire, both copper wire and alum wire are OK.
Lacing Machine
The lacing machine is controlled by PLC. Different lacing mode could be set such as slot lacing, interval lacing, and fancy lacing. Tooling change is fast and convenient. There are single lacing machine, double station lacing machine and horizontal lacing machine.
Forming & Testing Machine
The forming machine is used to do coil forming. Before lacing, the stator coil should do one time forming as it can be better to do lacing. After lacing, the stator coil should do final forming. Production capacity ≤14s/set (exclude loading/unloading time).
After all the above step, the stator production process is finished. Now it needs to do testing to check if it is qualified. The testing machine can test resistance, hi-pot, insulation resistance ect.
Information needed for stator production line inquiry:
It will be better if customer could send us detailed drawing including below information:
- 1. Stator lamination drawing
- 2. Stator stack drawing
- 3. Stator winding drawing
- 4. Winding distribution drawing
- 5. Wedge and insulation paper drawing and its material
- 6. Stator application
- 7. Required productivity
- 8. Other technical requirement (If possible, it will be better if customer can send us samples)
Stator Production Automation
Motor stator manufacturing production assembly line including paper inserting machine, coil winding machine, coil winding inserting machine, lacing machine, forming machine and testing machine. NIDE can supply and manufacture about then, and all the process will be done by machine automatically. Operator only needs to do loading and unloading.
More Information & Corporate Service
With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers' confidence gradually. We directly and indirectly supply our products to more than 50 countries. Among the customers, many of them are the world-renown companies.
| Customerized Service | 1. Customized product design and manufacturing |
| 2. Customized tranning | |
| 3. Technical suggestions | |
| After-sales Service | 1. Warranty Period: 12 month usually |
| 2. Overseas service center available | |
| 3. Engineers available to service overseas |
Established in 2010, Nide is a company devoted in the field of electric motors manufacturing, providing one-stop service for its customers.
Nide Has Three Main Business Divisions:
- First Division: To provide different kinds of motor manufacturing machinery, it is our Main business, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.
- Second Division: To supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover, etc.
- Third Division: To provide technical support and consulting, project support and turn-key service for some motor manufacturing.
Applications
Our machines are mainly applied to induction motors, BLDC motor, universal motor, three phase motor, single phase motor, AC motor, DC motor, such as washing machine motor, air conditioner motor, pump motor, cooler motor, alternator motor, fan motor, ceiling fan motor, compressor motor, power tool motor, vacuum cleaner motor, mixer motor, series motor, electrical car motor, wheel hub motor, electric toothbrush motor, hair dryer motor, electric shaver motor, etc.
Frequently Asked Questions (FAQ)
What types of motors can this automatic stator production line produce?
The production line is suitable for a wide range of motors including BLDC, pump motors, car motors, induction motors, 3-phase motors, universal motors, and specialized motors for household appliances and tools.
What machines are included in the complete stator assembly line?
The standard line includes paper inserting machine, coil winding machine, coil winding inserting machine, lacing machine, forming machine, and electrical testing machine.
Can the coil winding inserting machine process both copper and aluminum wire?
Yes, the coil winding inserting machine is compatible with both copper wire and aluminum wire, as well as polyester film wedge roll materials.
What is the production efficiency and qualification rate of the paper inserting machine?
The paper inserting machine has a capacity of ≤1 second per slot (excluding loading/unloading). The primary qualification rate is ≥99%, and reaches ≥99.9% after rework.
What after-sales service and warranty support are provided?
We typically offer a 12-month warranty period, overseas service centers, and technical engineers available for dispatch to service overseas customer locations.
What technical details are needed to request a quotation for this assembly line?
Inquiries should ideally include stator lamination and stack drawings, stator winding and distribution drawings, wedge/insulation paper specifications, application details, and required production output capacity.
