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Fully Automatic EV Hairpin Motor Stator Production Line for New Energy Vehicle Flat Wire Motor Manufacturing
Product Description
Product Description
The Hairpin Motor Stator Production Line is suitable for New Energy Vehicle (EV motor) hairpin stator manufacturing.
Hairpin Motor Stator Production Line Features
Intelligent & Automated
With highly automated, informationized, flexible and intelligent operation.
MES System Integrated
The Hairpin Motor Stator Production Line is equipped with an advanced MES system.
Multi-Layer Compatibility
Adopted to produce 2 to 10 layers hairpin stators.
Hairpin Motor Stator Production Line Specification
Cycle Time (C/T): 100s
Occupied Floor Space: 30m x 12m
Hairpin Motor Stator Production Line Process
Paper inserting
→
Hair pin forming
→
Hair pin coil inserting
→
End twisting
→
Hair pin flat cutting
→
Hair pin welding
→
Busbars welding
→
Coil testing
→
Coating / Trickling
→
Performance test
Hairpin Motor Stator Production Line Technical Proposal
- B type paper inserting machine
- B type paper hi-pot test & end expanding machine
- Hair pin forming machine
- Hair pin coil inserting machine
- Hair pin end expanding machine
- Hair pin end twisting machine
- Perpendicularity straightening machine
- Perpendicularity testing machine
- Hair pin flat cutting machine
- Hair pin laser welding machine
- Coil testing machine
- Trickling machine
- Busbars welding machine
- Laser marking machine
- Stator tester (includes PDIV test)
Stator Production
Motor stator manufacturing production assembly line including paper inserting machine, coil winding machine, coil winding inserting machine, lacing machine, forming machine and testing machine. NIDE can supply and manufacture about them, and all the process will be done by machine automatically. Operator only needs to do loading and unloading.
More Information
With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers' confidence gradually. We directly and indirectly supply our products to more than 50 countries. Among the customers, many of them are the world-renown companies.
| Customerized Service | 1. Customized product design and manufacturing |
|---|---|
| 2. Customized training | |
| 3. Technical suggestions | |
| After-Sales Service | 1. Warranty Period: 12 month usually |
| 2. Overseas service center available | |
| 3. Engineers available to service overseas |
Established in 2010, Nide is a company devoted in the field of electric motors manufacturing, providing one-stop service for its customers.
Nide has three main business divisions:
- Different kinds of motor manufacturing machinery: It is our main business, including stand-alone machines, fully-auto complete lines for armature and stator production, and motor assembly lines.
- Full range of motor components: Commutators, ball bearings, carbon brushes, insulation paper, shafts, magnets, fans, motor covers, etc.
- Technical support and consulting: Project support and turn-key services for electric motor manufacturing.
Machine Applications
Our machines are mainly applied to induction motors, BLDC motor, universal motor, three phase motor, single phase motor, AC motor, DC motor, such as washing machine motor, air conditioner motor, pump motor, cooler motor, alternator motor, fan motor, ceiling fan motor, compressor motor, power tool motor, vacuum cleaner motor, mixer motor, series motor, electrical car motor, wheel hub motor, electric toothbrush motor, hair dryer motor, electric shaver motor, etc.
Frequently Asked Questions (FAQ)
Q: What is the primary application of this Hairpin Motor Stator Production Line?
This automated line is engineered specifically for New Energy Vehicle (EV motor) hairpin stator manufacturing and flat wire motor assemblies.
Q: How many hairpin layers can this line produce?
The line is flexible and capable of producing 2 to 10 layers hairpin stators according to customer requirements.
Q: What are the cycle time and floor footprint specifications?
The line features a cycle time (C/T) of approximately 100 seconds and requires an occupied floor space of roughly 30m x 12m.
Q: Is the production line equipped with factory management software?
Yes, the production line comes equipped with an integrated MES system to achieve highly automated, informationized, and flexible manufacturing.
Q: What after-sales and installation support do you offer for international clients?
We provide a standard 12-month warranty, access to overseas service centers, and engineers available worldwide for on-site commissioning, maintenance, and customized training.
Q: Does NIDE offer motor components in addition to machinery?
Yes. In addition to complete production lines and stand-alone machinery, NIDE provides a comprehensive range of motor components including commutators, bearings, carbon brushes, insulation paper, shafts, magnets, and end covers.
