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New Semi-automatic Three-Phase Motor Stator Coil Inserting Machine Engine PLC Core Components CE Certified 1 Year Warranty NIDE
Product Description
Product Description
Automatic Three Phase Motor Stator Coil Inserting Machine
(1) Main Technical Data
Stator Stack Length10 - 150 mm
Stator Outer Diameter (OD)Max. 160 mm
Stator Inner Diameter (ID)30 - 110 mm
Tooling Traveling DistanceMax. 60 mm
Suitable Wire MaterialCopper / Aluminium wire
Slot Number Range8 - 48 slots
Max. Slot Filling Rate80%
Power Supply380V / 50/60Hz 3Kw
Machine WeightApprox. 850 kg
Machine DimensionsL1850 * W650 * 1700 mm
(2) Machine Main Function and Characteristic
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Inserts coil and wedge simultaneously; coil insertion is driven by a precision servo motor system, and wedge insertion by a variable frequency motor.
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Controlled via intuitive HMI interface with automatic breakdown self-diagnosis functionality.
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Suitable for Polyester Film wedge roll material with customizable fixed thickness and fixed width parameters.
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Wedge feeding is executed by stepping motor; feeding length, cutting, forming, and inserting slot counts are fully programmable.
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Compatible with both copper and aluminium magnet wire operations.
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High productivity with production capacity ≤25s/set (excluding auxiliary preparation man-hours).
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Exceptional quality control: primary qualification rate for copper wire ≥98.5%, reaching ≥99.5% after rework.
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Both wedging system and feeding system feature built-in pre-decelerating protection functions.
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Integrated material runout alarm alert to minimize downtime and prevent feeding interruptions.
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Wire pushing height and dwell stop time can be directly calibrated in the HMI touch interface.
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Heavy-duty base equipped with both stable fixed leveling feet and smooth removable swivel wheels.
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Quality protection: wedge remains undamaged with zero burr and no slide; slot insulation paper maintains position without tears; stator laminations remain flat without upward deflection.
Stator Production Assembly Line
Motor stator manufacturing production assembly line includes paper inserting machine, coil winding machine, coil winding inserting machine, lacing machine, forming machine, and testing machine. NIDE can supply and manufacture full production setups, where the entire workflow is handled automatically by machinery, requiring operators solely for loading and unloading.
More Information & Support Services
With good service, unique philosophy, professional team, and reliable quality, we win worldwide customers' confidence gradually. We directly and indirectly supply our products to more than 50 countries. Among our customers, many are world-renowned enterprises.
| Service Category | Service Scope & Features |
|---|---|
| Customized Service | 1. Customized product design and manufacturing |
| 2. Customized technical training | |
| 3. Professional technical suggestions | |
| After-Sales Service | 1. Warranty Period: 12 months standard warranty |
| 2. Overseas service centers available | |
| 3. Qualified engineers available to service machinery overseas |
Established in 2010, Nide is a company devoted in the field of electric motors manufacturing, providing one-stop service for its customers.
1. Motor Manufacturing Machinery
Our core primary business, offering stand-alone units, fully automated complete assembly lines for armature and stator production, and motor final assembly systems.
2. Motor Components
Supplying comprehensive motor parts including commutators, ball bearings, carbon brushes, insulation paper, shafts, magnets, cooling fans, motor housings, and covers.
3. Consulting & Turn-Key Services
Delivering complete technical support, engineering project development, and turn-key manufacturing solutions tailored for motor producers globally.
Wide Industrial Applications
Our machinery is widely applied to induction motors, BLDC motors, universal motors, three-phase motors, single-phase motors, AC motors, and DC motors across various applications:
Washing Machine Motors
Air Conditioner Motors
Pump Motors
Cooler Motors
Alternators
Fan & Ceiling Fan Motors
Compressor Motors
Power Tool Motors
Vacuum Cleaner Motors
Mixer Motors
Electric Vehicle Motors
Wheel Hub Motors
Electric Toothbrush Motors
Hair Dryer Motors
Electric Shaver Motors
Frequently Asked Questions (FAQ)
Q1 What types of magnet wire can this coil inserting machine process?
The machine is versatile and compatible with both copper wire and aluminium wire, accommodating slot numbers between 8 and 48 with a slot filling rate up to 80%.
Q2 How does the machine handle simultaneous coil and wedge insertion?
The coil insertion mechanism is driven by a high-precision servo motor system, while the wedge feeding and inserting process is powered by a variable frequency motor and stepping motor, allowing synchronized insertion without damaging the insulation.
Q3 What are the stator dimensional limitations for this model?
It supports stator stack lengths between 10mm and 150mm, inner diameters (ID) from 30mm to 110mm, and maximum outer diameter (OD) up to 160mm.
Q4 What is the production cycle time and qualification rate?
The production cycle time is ≤25 seconds per set (excluding auxiliary preparation time). The initial qualification rate for copper wire is ≥98.5%, reaching over 99.5% after rework.
Q5 Can this equipment be integrated into a full stator assembly line?
Yes. It can operate as a stand-alone unit or be integrated into an automated line alongside paper inserting machines, coil winding machines, lacing machines, forming machines, and testing stations.
Q6 What after-sales warranty and service support are provided?
A standard 12-month warranty is provided along with overseas service center access and dispatch options for engineers to conduct on-site installation, maintenance, and operator training abroad.
