Active turnkey installations worldwide
Continuous motor engineering since 2010
State-of-the-art production capacity
Compliant with automotive industrial standards
Modular, high-speed machines and turnkey lines tailored for automotive DC traction, high-voltage traction stators, BLDC wheel hubs, and precision cooling fan subassemblies engineered for Heredia's advanced manufacturing hubs.
High-precision aluminum injection for induction and PMSM motor cores. Features closed-loop thermal regulation, automatic degating, and Siemens PLC logic control for dense, porosity-free squirrel cage structures.
Ultra-low-wear oxygen-free copper commutator segments engineered for continuous EV thermal management systems, battery chillers, and radiator blower armatures subjected to high thermal ambient cycles.
Next-generation traction stator assembly line including 3D wire forming, paper inserting, CNC crowning, laser copper stripping, 8-layer slot twisting, and continuous vision-guided laser welding.
High-speed servo pneumatic magnet inserter with optical flux polarity verification. Delivers automated adhesive dispensing, multi-pole insertion, and thermo-curing for IPM / SPM automotive rotors.
Heavy-duty continuous production infrastructure engineered for pure electric vehicle and hybrid bus traction motors. Comprehensive modular automation from core stacking to trickling varnishing and end-of-line testing.
Flexible batch-manufacturing line designed for specialized industrial motor variants, auxiliary vehicle pumps, and agricultural machinery stators, offering swift changeover between different stack diameters.
Reinforced mica segment commutator engineered for auxiliary commercial vehicle DC motors, power steering servos, and HVAC blower assemblies, providing dielectric stability under extreme operational RPMs.
Multi-axis servo flyer winder developed specifically for outer-rotor hub motors in electric light utility vehicles, electric scooters, and golf carts popular throughout Costa Rican resort and municipal infrastructure.
The province of Heredia, widely recognized as Costa Rica's technological powerhouse, stands at the absolute epicenter of the country's national decarbonization initiative (Plan Nacional de Descarbonización 2018–2050). Positioned strategically within the Greater Metropolitan Area (GAM), Heredia's premier free trade zones—including UltraPARK, America Free Zone (AFZ), and Global Park—are rapidly evolving beyond medical device assembly and business process outsourcing toward high-value advanced clean mobility manufacturing, mechatronics assembly, and subcomponent industrialization.
Technical Information Gain: Deploying EV motor automation in Heredia requires specialized configuration for 480V/60Hz and 208V/60Hz industrial voltage, comprehensive humidity-resistant insulation handling to counter tropical climatic cycles, and full integration with cloud-native Industrial IoT platforms for export compliance to the North American EV supply corridor.
Costa Rica boasts an electrical grid powered over 99% by renewable resources (hydroelectric, geothermal, and wind). This delivers an unprecedented competitive advantage to automotive tier suppliers and industrial electric motor manufacturers based in Heredia: localized operations can produce drive systems with virtually zero upstream carbon footprint during the manufacturing cycle. However, realizing this potential demands high-speed, automated production cells capable of achieving microscopic tolerances, high copper slot fill factors, and zero-defect quality thresholds.
Our turnkey EV motor manufacturing lines are engineered to support four primary industrial hubs and operational contexts across Heredia and the broader Central Valley region:
Engineered for companies in America Free Zone and Global Park producing high-efficiency subassemblies. Features automated cleanroom-compatible wire inserting, automated varnishing, and laser marking for full serial tractability destined for North American vehicle platforms.
Costa Rica is aggressively pursuing public transit electrification between San José, Heredia, and Alajuela. Our heavy-duty hairpin traction lines build stators rated from 120kW to 250kW for electric transit buses and logistics delivery fleets operating on rigorous stop-and-go mountain routes.
From electric utility runabouts in agricultural zones to hub-motor electric bicycles and scooters across hospitality centers, our automated outer-rotor BLDC winding cells supply agile, low-maintenance direct drive systems with water-tight sealing specifications.
Every motor line is architected around your CAD drawings, stack geometry, and cycle time demands. Review the verified standard production sequences deployed across our automated systems.
Compare the architectural specifications of our automated manufacturing lines against conventional market offerings.
| Parameter / Capability | Nakro / NIDE Automated Systems | Conventional Industry Baseline | Impact on Heredia Operators |
|---|---|---|---|
| Stator Technology Scope | Hairpin I-Pin, Flat Wire, Concentrated Needle, Pull-In | Primarily conventional round wire insertion | Enables access to next-gen automotive contracts |
| Copper Slot Fill Factor | Up to 73% (Flat wire / Hairpin configuration) | 42% – 48% (Standard random winding) | Higher power density, lower thermal degradation in tropical climate |
| Winding Positioning Accuracy | ±0.02 mm (Closed-loop AC Servo feedback) | ±0.10 mm (Pneumatic / Open stepper) | Eliminates wire crossover, reduces scrap rates to <0.15% |
| Welding Metrology | Fiber Laser with 3D Machine Vision Tracking | TIG arc or manual resistance welding | Superior weld consistency, zero spatter, zero localized hot spots |
| Electrical Compliance | CE, UL508A compliant, 480V/220V/60Hz compatible | Standard domestic voltage configuration only | Seamless drop-in installation across Costa Rican industrial parks |
| Testing Integration | Partial Discharge, Hipot, Surge, Resistance, Back-EMF | Stand-alone manual tester bench | 100% inline traceability with automatic MES database syncing |
Over a decade of dedicated machine export experience combined with an all-inclusive tooling and component ecosystem delivers turnkey certainty for your capital equipment investment.
Unlike standard machine brokers, we design and manufacture the production line, custom mold tools, winding nozzles, and can simultaneously supply matching motor components (commutators, mica segments, bearings, and shafts), guaranteeing 100% mechanical and electrical harmony.
Before any equipment leaves our 50,000 m² production floor, we conduct exhaustive trial runs utilizing your specific laminations, enamelled wire, and insulation materials. High-definition runoff footage and full CMM inspection reports guarantee immediate commissioning upon delivery.
Exporting to more than 50 countries has allowed us to refine our remote engineering services. Our equipment features secure VPN gateways for instant PLC troubleshooting, live cycle-time optimization, and rapid field dispatch for on-site installation and operator training.
Comprehensive technical and commercial answers addressing procurement criteria, customs logistics, power adaptability, and validation processes for Costa Rican engineering teams.
