Product Description
Features
Comparing with the conventional die casting machine, Our automatic rotor die casting machine has following features:
A
Labor Cost Saving
Only one operator required, the alumium scrap automatic recycle.
B
Safe Operation
It is very easy for operator to run the machine, operator only need to press "start" button, no need to handling the heavy tooling which might occur body injury, and the machine has aluminium anti spatter design to prevent the aluminium liquid from spraying and cause injury.
C
Healthy & Clean
Our machine doesn't need asbestine cup to keep the temperature and demould.
D
Power Saving
Tooling cost is much less and fast tooling changeover, etc.
Machine main function and characteristic
- Automatic get aluminium melt liquid, automatic loading and unloading the rotor.
- Rotor loading: automatic pneumatic circularly pick up.
- Get aluminium melting liquid: servo motor control the mechanical arm, control the liquid volume through human-machine interface.
- Automatic cut the waste material, automatic recycle the cut wasted material and convey it to the furnace by the conveyor.
- Automatic feed mold releasing agent, the feeding time and times can be set.
- There is water cooling channel, helpful for reducing the mold temperature effectively.
- Setting on touch screen: forward and backward speed, stroke, swing angle of the mechanical arm, loading speed,etc.
- Machine will alarm and stop working if out of material.
- Failure will be automatic displayed and machine will alarm.
- One person can take care of more than one machine.
Technical Parameters
| NO. |
Item |
Unit |
60T |
70T |
80T |
90T |
100T |
| 1, Main cylinder: |
| 1 |
main cylinder mold lock force |
KN |
400 |
400 |
500 |
500 |
630 |
| 2 |
main cylinder mold lock travel |
mm |
200 |
300 |
300 |
400 |
400 |
| 2, Injecting cylinder: |
| 1 |
Injecting cyliner travel |
mm |
150 |
150 |
150 |
150 |
150 |
| 2 |
Injecting cylinder injecting force |
KN |
200 |
300 |
300 |
300 |
400 |
| 3 |
Injecting force (Min-Max) |
KN |
70-200 |
70-300 |
70-300 |
70-300 |
70-400 |
| 4 |
capacity |
L |
10 |
16 |
20 |
20 |
25 |
| 5 |
aluminum depot OD (Max) |
mm |
65-75 |
80 |
75-90 |
75-90 |
100 |
| 6 |
punching head OD (Max) |
mm |
65-75 |
80 |
75-90 |
75-90 |
100 |
| 7 |
aluminum depot capacity (Max) |
KG |
0.5 |
1 |
1.5 |
1.8 |
2 |
| 8 |
Injection punching head travel distance |
mm |
50 |
55 |
55 |
55 |
60 |
| 9 |
cycle time |
S |
10 |
15 |
15-20 |
15-20 |
15-20 |
| 10 |
Rotor OD |
mm |
MAX75 |
MAX80 |
MAX85 |
MAX85 |
MAX100 |
| 11 |
Rotor stack height |
mm |
MAX70 |
MAX90 |
MAX70 |
MAX90 |
MAX100 |
| 3, Motor and pump: |
| 1 |
Pump motor power |
KW |
7.5 |
7.5 |
7.5 |
7.5 |
7.5+7.5 |
| 2 |
Divider motor powder |
KW |
0.2 |
0.2 |
0.75 |
0.75 |
1.5 |
| 3 |
Oil pump (plunger pump) |
L |
40Y |
40Y |
40Y |
40Y |
40Y+40Y |
| 4, Machine dimension: |
| 1 |
Main frame (L*W*H) |
mm |
1700*1600*2200 |
1700*1600*2200 |
1800*1800*2500 |
1800*1800*2500 |
2000*2100*2700 |
| 2 |
assembly of oil tank and electric appliance (L*W*H) |
mm |
1500*1000*900 |
1500*1000*900 |
1500*1000*900 |
1500*1000*900 |
2100*1500*1500 |
| 3 |
turntable OD |
mm |
860 |
860 |
1000 |
1000 |
1000 |
| 5, Cooling pump specification: |
| 1 |
Submersible pump power |
KW |
1.1 |
1.1 |
1.5 |
1.5 |
1.5 |
| 2 |
Submersible pump rate of flow |
M3/H |
3.5 |
3.5 |
5 |
5 |
5 |
| 3 |
Submersible pump water pressure |
MPa |
0.4 |
0.4 |
0.4 |
0.4 |
0.4 |
Remark: The max pressure of this machine is 25Mpa.
Submersible pump power: 220/380V Optional
|
Apart from the rotor die casting machine, we supply full range machines for stator and rotor manufacturing, such as stator coil winding machine, coil inserting machine, rotor assembly line, rotor turning machine, ect.
Armature Production
Motor armature rotor manufacturing assembly line including: shaft pressing machine, end cover pressing machine, commutator pressing machine, armature insulation paper inserting machine, armature winding machine, commutator hot stacking machine, armature wedge inserting machine and armature testing machine, ball bearing inserting machine, and worm shaft inserting, NIDE can supply and manufacture about then ,and all the process will be done by machine automatically. Operator only needs to do loading and unloading.
More Information
With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers' confidence gradually. We directly and indirectly supply our products to more than 50 countries. Among the customers, many of them are the world-renown companies.
| Customerized service |
1. Customized product design and manufacturing |
| 2. Customized tranning |
| 3. Technical suggestions |
| After-sales service |
1. Warranty Period: 12 month usually |
| 2. Overseas service center available |
| 3. Engineers available to service overseas |
Established in 2010, Nide is a company devoted in the field of electric motors manufacturing, providing one-stop service for its customers.
Nide has three main business divisions:
The first division is to provide different kinds of motor manufacturing machinery, it is our Main business, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.
The second division is to supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover,etc.
The third division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.
Our machines are mainly applied to induction motors, BLDC motor, universal motor, three phase motor, single phase motor, AC motor, DC motor, such as washing machine motor, air conditioner motor, pump motor, cooler motor, alternator motor, fan motor, ceiling fan motor, compressor motor, power tool motor, vacuum cleaner motor, mixer motor, series motor, electrical car motor, wheel hub motor, electric toothbrush motor, hair dryer motor, electric shaver motor,etc.
Frequently Asked Questions (FAQ)
Q How many operators are required to run this automatic rotor die casting machine?
Only one operator is required to operate the machine. In fact, one person can take care of more than one machine because the entire process—including liquid feeding, loading, unloading, and scrap recycling—is completed automatically.
Q What safety features are incorporated into this machine?
The operator only needs to press the "start" button without handling heavy tooling, preventing physical injury. Additionally, the machine features an aluminum anti-spatter design to prevent liquid aluminum spraying, as well as automatic material detection and fault alarms.
Q What parameters can be configured through the touch screen interface?
Through the human-machine touch screen interface, operators can easily configure liquid volume, forward and backward speed, stroke, swing angle of the mechanical arm, loading speed, and mold releasing agent spray timing.
Q What tonnage capacities and rotor sizes are supported?
We offer models ranging from 60T to 100T. They support rotor outside diameters (OD) from Max 75 mm up to Max 100 mm, and rotor stack heights from Max 70 mm up to Max 100 mm, catering to diverse production requirements.
Q What kind of after-sales support and warranty does Nide offer?
NIDE provides a standard 12-month warranty, customized technical training, overseas service centers, and experienced engineers available for on-site overseas service and maintenance.
Q Which motor applications can benefit from this rotor production line?
Our equipment is widely applied in producing rotors for induction motors, BLDC motors, universal motors, and three-phase/single-phase motors used in household appliances, electric vehicles, power tools, water pumps, compressors, and personal care products.