Engineered for high-volume automotive Tier-1, industrial automation, and robotic actuators. Each platform features turnkey fieldbus integration (PROFINET/EtherCAT), verified CE marking, and closed-loop process feedback.
High-conductive silver-copper alloy segmented commutator engineered for heavy-duty DC and servo drive actuators requiring minimal brush wear and elevated thermal limits under continuous operation.
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Automated dual-flyer rotor winder featuring programmable closed-loop tension controllers, automatic hook indexing, and rapid tooling reconfiguration for dynamic servo motors.
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High-rigidity 10kW 220V servo-driven simultaneous dual-end lacing system ensuring tight coil overhang binding, phase barrier stabilization, and minimal cycle latency.
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Multi-spindle programmable CNC coil winder fitted with active wire breakage sensors, precision nozzle arrays, and CE safety light curtain barriers for high-turn precision coils.
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Low-resistance electro-graphite carbon brushes offering low spark operation, exceptional thermal transfer, and prolonged service intervals for industrial automation lines.
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Sintered NdFeB permanent magnets featuring maximum energy product (BHmax) up to 52 MGOe, engineered to enhance power density in compact brushless servo motor rotors.
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Triple-coated (Ni-Cu-Ni) high-coercivity rectangular permanent magnet blocks, passivated against demagnetization in industrial drive applications operating above 150°C.
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Automotive-grade copper-graphite brush elements engineered with specialized lead terminations for starter-alternators, cooling fan motors, and auxiliary electric servo drives.
Technical Specs →An in-depth operational analysis for factory managers, automation engineers, and procurement directors modernizing electric drive production across Bohemia and Central Europe.
Prague serves as the operational epicenter linking the Czech automotive heartland—including Mladá Boleslav, Kvasiny, and Kolín—with German industrial powerhouses in Saxony and Bavaria. Our CE-certified servo production equipment supports this ecosystem with scalable automated stations configured for synchronous permanent magnet motors (PMSM) and BLDC subassemblies. By supporting standardized pallet conveyors and quick-change tooling modules, lines switch between diverse stack diameters in under 20 minutes, directly serving Tier-1 automotive and robotic supply chains.
Exporting industrial lines into the Czech Republic requires comprehensive compliance beyond basic declarations. Our production architectures comply with the EU Machinery Directive 2006/42/EC, Low Voltage Directive 2014/35/EU, and Electromagnetic Compatibility (EMC) Directive 2014/30/EU. Safety architectures integrate Dual-Channel Emergency Stop circuits, Category 4 / PLe certified interlocks (ISO 13849-1), optical light barriers, and localized multilingual HMI software with complete Czech and English documentation packages.
Modern factories across Prague and Central Bohemia mandate deep ERP and MES integration. Nakro servo assembly systems incorporate open-standard OPC-UA and MQTT telemetric protocols directly on Siemens S7-1500 or Beckhoff PLC backbones. Critical process metrics—including magnetic pole press tonnage, dynamic coil winding tension graphs, resistance test profiles, and surge hipot breakdowns—are serialized and bound to motor-specific 2D Data Matrix codes for traceable manufacturing.
| Line Sub-Assembly Module | Core Technical Metric | Automation Grade | CE & EU Standard Verification | Process Integration |
|---|---|---|---|---|
| Stator Needle Winding Cell | 0.08 – 1.6 mm Wire; Multi-axis Servo Tension | Fully Automated CNC | EN 60204-1 / ISO 13849-1 PLe | Direct PROFINET / EtherCAT Bus |
| Commutator Fusing & Welder | Inverter DC / TIG Pulse Precision Current | Inline Robotic Indexing | CE EMC 2014/30/EU | Closed-loop Displacement Feedback |
| Permanent Magnet Rotor Line | Glue Dispensing ±0.05g; Auto-Magnet Insertion | SCARA Robotic Assembly | Machinery Directive 2006/42/EC | Integrated Dynamic Balancing Station |
| End-of-Line Electrical Testing | Surge 5kV, AC Hipot, IR, Phase Resistance | 100% Automated Inline Screening | EN 61010-1 / ISO 9001 | MES SQL Direct Telemetry & Traceability |
Combining more than a decade of international machinery export with direct component manufacturing to mitigate integration risks for global motor producers.
Our custom tooling and line designs resolve assembly challenges across key Czech manufacturing sectors.
Czech Tier-1 suppliers producing Electric Power Steering (EPS), braking assist systems, and thermal cooling actuators depend on high slot-fill ratios and consistent winding tension. Nakro automated needle winding cells maintain stable turn counts and lead routing, reducing copper stress and eliminating mechanical damage to thin wire insulation.
Precision machine builders throughout Central Bohemia require servomotors with minimal cogging torque and balanced back-EMF profiles. Our integrated lines support precision skewing, automated magnet insertion with vision alignment, and dynamic rotor balancing down to ISO G1.0, ensuring quiet, vibration-free operation under high dynamic loads.
With warehouse distribution hubs expanding rapidly around Prague's outer transport rings (D0, D1, D8 corridors), the demand for high-torque Automated Guided Vehicle (AGV) traction drives and outer-rotor hub motors has grown significantly. Nakro lines assemble, wind, and test high pole-count stators and permanent-magnet rotors with minimal changeover time.
Key information regarding machinery conformity, installation protocols, and lifecycle support for Czech and European engineering teams.
